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WORKHOLDING ON MACHINE TOOLS

Permanent-electro magnetic technology for holding workpieces on machine tools has countless application advantages. Discover how our solutions help companies in every sector to optimise their processes in terms of speed, safety and sustainability every day.

Uniform workholding without deformation

Traditional workholding systems on machine tools are mechanical and hydraulic, i.e. based on tools and brackets that exert force on the workpiece to keep it in position during machining. Deformations, vibrations, long manual work times, environmental management of the oil and constant maintenance are just some of the disadvantages that this system entails.

Our permanent-electro magnetic systems hook the workpiece from below, leaving all faces free for machine tool processing, with a uniform grip of the workpiece, avoiding deformations and vibrations harmful to the insert and the quality of the final result, entirely using the magnetic force activated with just 1 second of electricity.

With MAG-AUTOBLOK TECNOMAGNETE technology, workholding is smarter

Our workholding solutions are activated electronically through a convenient control unit and interface with the most modern processes in the production world from an Industry 4.0 point of view.

In this sense, our daily commitment is aimed at achieving greater reliability, by improving the quality of work, service and the finished product; furthermore, periodically reviewing the compliance of our Quality Management System and the achievement of continuous improvement objectives and targets.

The advantages of permanent-electro magnetic workholding

  • Uniform holding over the entire contact surface
  • Respect for the condition of the workpiece without stresses or deformation
  • Simple and quick MAG / DEMAG cycles at the touch of a button
  • The tool can access the 5 sides to be machined
  • High energy savings: only 1″ of electricity
  • Electronic control unit with MAG/DEMAG display
  • Quick positioning and holding of the workpiece
  • Flexibility in holding workpieces of any size or shape
  • Can be integrated into production process through PLC interface
  • No vibration during machining
  • Long-term reliability of workpiece holding
  • Remotely controllable and diagnosable – Industry 4.0
  • Better cutting quality and longer tool / insert life
  • Permanent, constant and pre-calculable magnetic security
  • Does not require significant maintenance

Bloccaggio per ogni tipo di industry

Per migliorare l’efficienza nei processi produttivi del settore automotive.

PressTec è il sistema di ancoraggio rapido stampi adatto a presse ad iniezione di qualsiasi dimensione, senza alcuna modifica. Lo stampo viene ancorato rapidamente ed in modo uniforme, riducendo drasticamente tempi morti per setup e calibrazione. Viene utilizzato nella produzione di paraurti, cruscotti, fari, accessori da Tier-1 legati alle grandi case automobilistiche e da migliaia di aziende del settore.

Nei processi di stampaggio metallo, StampTec è il sistema magnetico dedicato al bloccaggio rapido degli stampi su presse a deformazione e tranciatura. Per movimentare coil e bobine tagliate i moduli elettropermanenti per carichi ad asse orizzontale e verticale CO e CV adempiono allo scopo in modo sicuro e conveniente.

Nella produzione di componenti metallici e particolari di alta precisione su macchine a 5 assi i piani magnetici per ancoraggio pezzo MillTec e MillTec/R garantiscono piena
accessibilità su 5 facce del pezzo. I piani per rettifica TFP sono una soluzione razionale ed affidabile per il bloccaggio di componenti.

Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Bianco

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Costruzioni

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Energia

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Lavorazioni meccaniche

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Navale e offshore

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Siderurgia

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Stampi

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Treni e materiale rotabile

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Alcuni dei nostri clienti

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Handling for every type of industry

Automotive

Steel blocks are processed on machine tools to be transformed into high quality moulds and dies thanks to the uniform workholding of the TECNOCLAMP line, which guarantees quick positioning and no vibrations. MILLTEC is the magnetic chuck with a mono-block frame and entirely metallic surface, RADIALTEC is the winning solution for workholding and turning rings and bearings on vertical lathes, QUAD-EXTRA in HE, HD and HP High Power versions for machining raw pieces with irregular surfaces.

Solutions born of our industry experience and exclusive MAG-AUTOBLOK TECNOMAGNETE technology, supporting companies in the automotive sector for years.

Some of our customers

Johnson Control, IAC, Grupo Antolin, Yangfeng YFAI, Visteon, SMP, Magna, Valeo, Faurecia, Borg Warner, BMW, Audi, Daimler, Tesla, Volkswagen, FCA Group, Plastic Omnium, Mecaplast, Pilkington, Plascar, Mobis Hyundai, Automotive Lighting, Olsa, Sole.

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Appliances

MAG-AUTOBLOK TECNOMAGNETE solutions are implemented daily in the production processes of the Appliance industry all over the world.

Steel blocks are processed on machine tools to be transformed into high quality moulds and dies thanks to the uniform workholding of the TECNOCLAMP line, which guarantees quick positioning and no vibrations on 5-axis machining centres, and MILLTEC GRIP with a reduced thickness of 42 mm and GRIP function for perfect adhesion and uniformity towards the machine table. Finally, the GRINDTEC and EDMTEC line enhance workpiece holding performance on grinding machines and electro-erosion machines, guaranteeing stability and precision over time.

Some of our customers

Electrolux, Beko, Arcelik, Merloni, Vestel, Bosch, Matsuishita, Siemens, Keter, Braun, General Electric, Akplas, Elring Klinger, Sthil, Docol, Guzzini, Elica, Gewiss.

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Building

The complete TECNOCLAMP magnetic workholding line is used in different steps of the processing of profiles, structural beams and tubes on portal machines that must mill, drill and chamfer products of any length and shape.

Furthermore, with the use of fixed and mobile extensions, the magnetic flux is conveyed where it is needed, leaving the machining area free, which is also extremely useful for welding applications.

Some of our customers

General Electric, Geberit, Liebherr, Manitowoc, CNH, Caterpillar, Komatsu, Hyundai, Cimtas, Martifer.

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Energy

The MILLTEC and QUAD-EXTRA magnetic workholding solutions, for milling turbine diaphragms on horizontal axis machining centres, represent a point of reference for the energy industry. In fact, they guarantee both maximum workpiece positioning speed and tool access to the entire profile to be machined.

The wind sector also benefits from the application and energy-saving advantages of these technologies: large stators and rotors are magnetically clamped for the machining of precision slots, where the permanent magnets of the powerful wind generators will be mounted.

Some of our customers

Caterpillar, Bruck, Ina, Rollix, SKF, Galperti, PSL, Ventower, Valmont, G&E, Alstom, Vestas, RZK Celik, Gestamp Wind Steel, Martifer, RM Eolica.

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Mechanical machining

Modern machine tools, sophisticated machining centres and technological tools are designed to produce a greater number of high quality parts in the shortest possible time. The safe, uniform and deformation-free holding of the workpiece, its fast positioning and the tool having access to every face are fundamental aspects for enhancing the performance of the entire process and speeding up the return on investment.

The complete TECNOCLAMP line by MAG-AUTOBLOK TECNOMAGNETE offers companies dealing with mechanical processing all of these benefits, including important advantages in terms of energy saving.

Some of our customers

Man, Caterpillar, G&E, Deville Rectification, Est Aciers, Thyssen, Bobst, John Deere, Villares Metais, Gonvarri, Weg Motores, Ramada, Acos Bohler.

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Shipbuilding and offshore

Companies in the offshore shipbuilding sector all over the world take advantage of the advantages of MAG-AUTOBLOK TECNOMAGNETE technologies.

The MILLTEC and QX modular systems of the “BLOCK” series are in fact used as magnetic islands for workholding large sheet metals during chamfering processes. In a single position, the entire perimeter of the workpiece is machined without vibrations, which is impossible using mechanical brackets. For this application, the modular control unit is able to magnetize a large number of MILLTEC and QX BLOCKS, giving the okay to the machine once all systems are magnetized.

Some of our customers

Fincantieri, Keppel, Hyundai, Bristol port, Chantiers de l’Atlantique, Blohm&Voss, CPW, Tuzla Shipyards, Vademsas, Damen, J. Ray Mc. Dermott.

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Steel industry

QUAD-EXTRA HP HIGH POWER magnetic systems are used for milling rough parts and for maintenance work on rolling line components. The “harsh” working environment requires the solidity of MILLTEC systems, which feature a mono-block frame with an entirely metal surface, without epoxy resin inserts. The mobile extensions are designed for absolute protection of the internal part from dust, chips and coolant.

Reliable, high-performance and technologically advanced locking solutions, developed to best meet the needs of the steel sector.

Some of our customers

Arcelor Mittal, Baosteel, Riva, Corus, Severstal, Nippon steel, Finkl, Thyssen Krupp Hyundai, Tata Steel, Voest Alpine, Gerdau, Confab Exiros, CSA, CSN, Belgo Mineira, Siderar, Hilsa, Tenaris, Acesita, Acciaierie Bertoli Safau, Acciaierie di Rubiera Special Steel.

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Moulds and dies

The solutions of the TECNOCLAMP magnetic line are used in mould makers’ workshops all over the world. What makes them optimal are the countless advantages for the specific needs of this sector.

The uniform force of the magnetic workholding together with the use of fixed and mobile extensions, for example, exposes the five faces of the workpiece to the tool for flattening, contouring, drilling (including through-hole), precision slot milling and profiling operations on machining centres, horizontal and vertical axis milling machines and sophisticated 5-axis systems. MILLTEC GRIP is the thin, light but powerful permanent-electro magnetic chuck, ideal for enhancing the performance of modern machine tools.

Some of our customers

Magneti Marelli, Kantemir, Seco, Gonvarri, Tromosa, Simoldes, Polimold, Industrias Arteb, SCS, Meccanica Generale, Eurostampi.

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Train and rolling stock

QUAD-RAIL is the specific modular magnetic system for blocking the processed rails that will become railway switch points. The particular geometry of the “L” frame strongly secures both the base and the core of the rail, uniformly over the entire length. The tool has total access for progressive tapered milling of both the “foot” and the “head” of the rail.

MILLTEC and QUAD-EXTRA are regularly used for workholding and machining various rolling stock such as switch plates or rail reinforcements. Customised magnetic systems are used to lock the ribs and cover the railway carriages during the spot laser welding steps.

Some of our customers

Voest Alpine, Alstom, Tensol Rail, Bombardier, DB Bahn, SBB, Corus Cogifer, China Railway, RATP, Trenitalia, ATM Sampyo korea, Rail Corp Australia, Vossloch, Von Roll, SNCF, Okzan Demir, So.Co.Fer, O.m. Cinel.

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